Automated Die-Cut and Reel Machine

Core Workflow:

• Material Infeed: Continuously receives metal strips from the stamping press, where parts are held by micro-tabs or carrier bridges.
• Precision Alignment: Accurately locates each component using advanced vision systems or high-precision mechanical indexing.
• Singulation (Cutting & Separation): Precisely punches or shears individual parts from the carrier strip.
• Inspection & Sorting (Optional): Conducts dimensional, visual, or electrical testing to automatically reject non-conforming parts.
• Oriented Pick-and-Place: Transfers qualified parts with high repeatability and correct orientation to the packaging station.
• Taping & Reeling: Put parts into carrier tape pockets, applies heat or pressure-sealed cover tape, and winds the finished tape into reels.

Technical Features:

• High-Precision Vision Alignment: Integrated vision positioning systems achieve an industry-leading placement accuracy of ±0.02 mm.
• Rapid Changeover: Supports diverse product geometries through modular tooling sets and programmable software profiles.
• High Throughput: Processes between 7,000–15,000 UPH (Units Per Hour), maintaining stability even at peak speeds.
• Intelligent Control System: PLC-based architecture with an intuitive HMI touchscreen for parameter management, production analytics, and real-time diagnostics.
• Modular Architecture: Customizable modules available for AOI (Automated Optical Inspection), ionized dust removal, and ESD (Anti-static) protection.

Applicable Product Categories

1. Connector Components

• Communication Connectors: USB Type-C terminals, RJ45 network contacts, SIM card socket terminals.
• Board-to-Board (BTB): High-density BTB pins, FPC connector terminals.
• Power Connectors: DC power jack contacts, battery interface terminals.
• Automotive Connectors: Vehicle-grade interface terminals, sensor pins, and high-current contacts.

2. Precision Contacts & Shielding

• Tactile Contacts: Metal dome switches for mobile devices, remote controls, and membrane keyboards.
• EMI/RFI Shielding: Shielding frames/covers, grounding clips, and spring-finger gaskets.
• Battery Interconnects: Lithium battery nickel tabs, battery contacts, and high-precision holders.
• Switching Elements: Relay contacts, switch blades, and precision contact springs.

3. Precision Stamping & Lead Frames

• Semiconductor Lead Frames: Trimming and reeling for SOT, SOD, and DFN packages.
• Micro-structured Parts: Camera module brackets, MEMS microphone housings, micro-motor end caps.
• Pins & Probes: Header pins, test probes, and spring-loaded connector pins.
• Custom Geometries: Irregular gaskets, micro-bushings, and precision structural brackets.

4. Electronic & Discrete Devices

• Passive Components: Specialized resistors, capacitors, and power inductors.
• Discrete Semiconductors: Diodes, transistors, and LED lead frames (post-forming).
• Micro-assemblies: Antenna contacts, miniature sensor components, and precision micro-springs.

5. Specialized Industrial Parts

• Medical Technology: Micro-scale surgical instrument components, implantable connector pins.
• Horology & Precision Instruments: Watch buckles, micro-gears, and miniature shafts.
• Optics: Precision lens holders, aperture blades, and micro-reflector brackets.